Build the Ultimate USB Thumb Drive Toolbox
Posted 01/22/09 at 12:00:00 PM by Alex Castle
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What’s a USB key good for? Carrying files from one computer to another? If you think that’s all, then you’re missing out. USB thumb drives can be used in almost all the ways a regular hard drive can, including storing all sorts of useful apps. We think that this presents a great opportunity for savvy PC users to keep their favorite programs at hand, no matter what computer they end up using.
In this article we’re going to show you a number of different loadouts for USB “tools.” With these on hand you’ll be able to do everything from checking your email to recovering data off a damaged hard drive on any computer you find yourself sitting in front of. We'll also show you a couple of cool tricks, like how to run a virtual, encrypted drive from a thumb drive, so gather up some of those spare USB keys you have lying around and read on.
Tool #1: The Portable Office
There’s a big push for portability these days—witness the meteoric rise in netbook sales, for one, as well as the enormous popularity of smartphones like the iPhone—and there’s nothing as portable as a USB key. Now, we’re not going to pretend that a thumb drive can take the place of a dedicated mobile computer, but we will show you how you can load it up with enough cool apps to make any strange computer a digital home away from home. (Or office away from the office, as the case may be).

However, before we start setting up our portable office, there’s something that must be discussed…
Security
Here's the problem: Using an unsecured USB key as a portable office represents a major security risk. After all, if you managed to lose your drive and some unscrupulous type was to find it, he’d have access to all your sensitive data, like your emails and saved passwords. Fortunately, there’s a way to secure our drive against this kind of threat: Encryption.
We’ll use TrueCrypt, an extremely powerful piece of free encryption software, to encrypt the data on our USB drive. TrueCrypt’s encryption is top-notch, meaning that as long as you choose a strong passphrase, your data will be safe even if your key falls into the hands of the world’s greatest hacker-slash-pickpocket. To get yourself secured, just follow these steps:
1. Download TrueCrypt
It can be found here.
2. Install TrueCrypt
Run the executable to begin installation. When you are given the option, choose Extract rather than Install. This is what will allow us to run TrueCrypt on a USB drive. Choose to extract to some location on your thumb drive.
3. Create a Volume
Start up TrueCrypt by running the executable from the directory you extracted to, and click on the Create Volume button. This will allow you to create a Truecrypt volume, an encrypted file which will contain all of your data. Once the TrueCrypt Volume Creation Wizard pops up, choose Create an encrypted file container and click next.
At the next screen, choose Standard TrueCrypt volume. You could pick Hidden TrueCrypt volume, which allows you to create a sort of decoy encrypted drive in case someone tortures you for your password or something, but since we’re more worried about petty thieves than the KGB, we should be alright with a normal volume.

On the screen marked “Volume Location,” click Select File… You’re then prompted to pick a file name and location for your volume. If you’re feeling especially sneaky you can disguise the file as something else, but (again) the encryption will almost certainly be enough security, so we just called our file “Portable Office.”

You’ll then be treated to a screen of encryption options. You don’t need to understand this stuff, the default settings will work just fine. After that, you get to select the volume size. This must be large enough to accommodate all the apps we’re going to put on this disk. We recommend making it at least one or two gigabytes.
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TrueCrypt volume change
Submitted by bberry on Thu, 03/19/2009 - 8:04pm
Does anyone know if it is possible to increase the volume size at a later date. If so, how does one do this?
Thanks for your help
bberry
Windows Installer
Submitted by oblikfan on Sat, 03/14/2009 - 8:59am
I have both 32 and 64 bit Vista OEM versions at home, I was wondering if there is a way to combine both in the thumb drive installer to be able to chose wich version you wan't to install dependong on the system, and/or how to create a custom installer between Vista and xp.
Thanks!
FAT32 or NTFS
Submitted by nmarler on Thu, 03/12/2009 - 10:00pm
I'm interested in a discussion of pros/cons of using FAT32 vs NTFS on my USB thumb drive. In particular, I'm always concerned with catching a virus on my USB key, which does not have a "read only" hardware switch (such switches seem to be very rare these days). It it possible to use NTFS to somehow make a USB thumb drive read only? Any other things to consider when making the FAT32 vs NTFS decision?
Flash Drive to Autoload an ISO file
Submitted by donster on Thu, 03/12/2009 - 6:16am
I happened accross this article in search for information on how to make a flash drive autoload an ISO file. Anyone know how this may be done?
Thanks!
Can a Partition Manager be added to this too?
Submitted by dessa on Tue, 02/24/2009 - 2:24pm
For those of us that want to carry around just ONE USB stick with everything on it (say, on our keychains:), how can I get Parted Magic (or another partition manager) to run on the same bootable USB as Knoppix?
I've played around a little, but just copying the files on and browsing to them and trying to launch didn't work :-(
Reference article on USB Bootable Partition Managers: http://www.maximumpc.com/article/news/how_to_repartition_your_hard_drive_for_free_without_formatting_or_losing_data
Firewall
Submitted by Eaglesong3 on Fri, 02/06/2009 - 10:11am
I have Windows Live OneCare installed and I can't use any of the internet applications on the thumb drive.
Here's the rundown...
I called the OneCare support and we found that if the firewall AND UAC were turned on that I could not use the net apps. But we found that if either one of those was turned off that I could.
The thing is that now I have UAC turned off and the firewall on and I can't use the apps again. I have given them permission to tunnel through the firewall. The only thing that I've changed since I had it working is that I'm running my apps from a different thumb drive.
Does anyone know if there is a specific port or protocol that I can open or activate to allow internet access to applications on a thumb drive without disabling my firewall?
Easier Way for Knoppix...
Submitted by jfigura on Sun, 02/01/2009 - 8:35pm
To easily make Knoppix bootable on any thumb drive.. download fixkp2.exe. Run and it will create a "USB-Knoppix" folder on your thumb drive.
Put the Knoppix ISO directly into the USB-Knoppix folder and then run fixkp2.bat from inside the same folder. The batch file will take care of everything that needs to be done. just follow the directions. When done, reboot your system selecting the thumb drive to boot from.
Suggestion and Information
Submitted by Eaglesong3 on Thu, 01/29/2009 - 8:53pm
Despite the title, information first. I'm running Windows Vista Home Premium and I have Windows Live OneCare installed for my computer safety and health. I installed the applications on the thumb drive and found that I could not use Pidgin, Firefox or any of the other internet applications. They could not connect. I gave them permission to tunnel under the firewall and they still would not function.
They would work if I turned off my firewall (which seemed odd since they had full permissions to function) and they would work with the firewall ON but only if they were being run from my hard drive.
After an hour on the phone with technical support for Vista and OneCare it was found that if the OneCare firewall (and I'm including this information in case other firewalls cause the same issue) was turned on AND User Account Control was turned on that applications on a thumb drive are not allowed internet access. If either of those is turned off then it works just fine.
I turned off UAC since common sense can protect you from threats it defends against.
As for the suggestion, I keep a freeware alarm clock on my thumb drive that I got from Bluefive Software http://bluefive.pair.com/alarm.htm It wil beep or play sound files at alarm time (My kid set it up with his speakers to blast some ACDC at 5:30 in the morning to get him up for school) It's a good thing to have since not all computers have a good alarm program.
Drive Sizes
Submitted by Eaglesong3 on Thu, 01/29/2009 - 8:43pm
You might consider listing the total installed size of each of your kits. It might be less expensive to buy 5 thumb drives at 250 meg than one at 1 or 2 gig. Also, if people want to split the utilities into separate drives it would be nice to be able to get the appropriately sized drives for the job.
I can offer the following though. I installed (or just saved the installers depending on instructions) everything except that I did not make my drive bootable and did not include an operating system install. All told minus those items it is taking up 501 meg on my thumbdrive. So if that's all you need then a 1 gig will do you just fine. I don't know how much more space would be required to make it bootable but would imagine that it would fit in the remaining space.
Install XP
Submitted by Ari on Sat, 01/24/2009 - 11:03am
Any one know how to install XP using a USB drive?
Re: Install XP
Submitted by badamsz on Thu, 01/29/2009 - 11:14am
This should get you started:
http://www.vandomburg.net/installing-windows-xp-from-usb/
Basicly you get BartPE (http://www.nu2.nu/pebuilder/) to boot from USB and install from there. It works pretty well.
which iteration of knoppix?
Submitted by n00b *sigh* BOUGHT on Sat, 01/24/2009 - 10:47am
iso of knoppix i found seems to not have the .bin files. it was the newest dated torrent file i found linked to them on their site, so what version was used in this test?
think like a gun.
you knwo i have 5 thumb
Submitted by nekollx on Fri, 01/23/2009 - 4:26pm
you knwo i have 5 thumb drives (512 mb, 2 GB, 4, GB 8 GB x2) and 3 usb hard drives
it would be knice to know the size imprint of each "Tool"
That's kind of funny. From
Submitted by Eaglesong3 on Mon, 02/02/2009 - 10:18am
That's kind of funny. From the first day I read this guide I was wondering the same thing. I posted a comment in regards to it before I realized you had asked the same thing.
Although I did not break up the files into their individual "kits" mentioned I did install everything except for the OS installation and the bootable capabilities onto my drive and it took only 501 meg. I would think that a few 250's and a 1 gig would do the trick. The four gig I would use for the OS installation drive of course.
My best guess on sizes
Submitted by jwalch.hawk on Fri, 01/23/2009 - 6:09pm
I know I fit the the Windows 7 Beta on a 4GB key just fine, so I presume #5 would be fine on your 4GB.
#3 and #4 I'm less sure on, but obviously your pair of 8GB sticks would manage if the 2 and .5 are too small.
I have the vast majority of the software in #1 and #2 on one 1GB stick, so as long as one either #1 or #2 can fit on 512MB, then the I'm pretty sure the 2GB would more than suffice for the other one.
RE: Best guess on sizes
Submitted by jlgcs on Tue, 01/27/2009 - 2:01pm
right off the bat... You WILL need over 4GB for #4. At or less will not fit knoppix
WINDIRSTAT!!!!!
Submitted by DRAGONWEEZEL on Fri, 01/23/2009 - 11:37am
WDS is the bomb. There is nothing better in the world for viewing what's taking up space, where and why. I used it once while on vacation in Leavenworth, WA I wanted to buy an eyglass repair kit because I lost a screw from my RayBans... So I pop into the pharmacy on Front St. but they said they can't sell anything, they're having a computer glitch. I say, no prob, I read MPC, I can fix it... I take a peek, HD has <5mb left on a 120G drive...
Load WDS, find tons of crap, remove 650 mb and poof, they are up again. I tell them to call their computer guy and have him reallocate space (they had an empty partition on the same physical drive) w/ GPARTED. They said I could have anything in the store, but I just wanted to be the hero and pay for my little screwdriver & screws.
THERE ARE ONLY 11 TYPES OF PEOPLE IN THIS WORLD. Those that think binary jokes are funny, those that don't, and those that don't know binary
I agree, its amazing and
Submitted by Pentium 0 on Fri, 01/23/2009 - 5:24pm
I agree, its amazing and extremely useful. I removed 10GB of files that i didnt even know where there like the cache from that electric sheep screensaver i uninstalled long ago and 2 temp copies of win 7 beta.
Spybot is garbage
Submitted by maxime29 on Thu, 01/22/2009 - 8:27pm
Don't know why anyone would recommend Spybot anymore. Malwarebyte's Anti-Malware does a substantially better job.
Re. Truecrypt, can you
Submitted by jcollins on Thu, 01/22/2009 - 12:36pm
Re. Truecrypt, can you boot/use the key without Windows? It's not really clear from this article, but it looks like it's all being done inside Windows (obviously problematic if you can't get into Windows).
The other thing not covered is making a backup of your flash drive once it is complete. You don't want to go through the work of creating this and then lose or get it corrupted...
Defraggler for Vista?
Submitted by Sard on Thu, 01/22/2009 - 12:13pm
Has anyone benchmarked Defraggler under Vista the way MPC did for the three defraggers in the mag a few months back? Vista's built-in defragger performed better than all 3 of the retail programs. Makes me wonder if Defraggler is any better.
Portable passwords
Submitted by kc7wbq on Thu, 01/22/2009 - 12:11pm
Great article.
May I also suggest the Portable App “KeePass”?
It stores your usernames and passwords in an encrypted file. This gives you the obvious advantage of having all your passwords with you. It can also help thwart any key loggers. KeePass will copy your password to the clipboard, then you past your password, and KeePass will erase the password from the clipboard. No key pushing to get logged by an infected machine.
KeePass
Submitted by neo1piv14 on Thu, 01/22/2009 - 12:18pm
I wasn't terribly impressed with KeyPass, honestly. I believe you can have it use the keyboard method, but by default it just types it in for you. To test this, just open up a notepad window, tell it to auto fill in one of your passwords and you can watch it go character by character (albiet, very quickly). Also, for some web based logins, when it Alt-Tabs to get back to the window it needs to be entering in, the webpage will not put the cursor in the place it obviously needs to be. This has led to my password being typed into the address bar, Enter was pressed by the program, and now there's a google search on my screen for my password. A little frustrating to say the least.
Tweak UI is good and all but
Submitted by nekollx on Thu, 01/22/2009 - 12:08pm
Tweak UI is good and all but what if your frend is running Vista?
PC Repair
Submitted by zbeckerd on Thu, 01/22/2009 - 11:23am
A tool that I always have on the thumb drive is PC Repair System 1 (Windows). It was put together on Daily cup of Tech.
http://software.techrepublic.com.com/abstract.aspx?docid=772815
It is 37 apps for computer repair. I use driveimage xml often, product key, SIW and others as needed. Not all of these run directly from the drive, so that needs to be considered.
PC Repair
Submitted by The Relic on Thu, 01/22/2009 - 7:07pm
I just tried to get that, and strangely, when I went to Tech Republic and tried to download it, I got a redirect to Amazon, of all places...(I have a login to Tech Republic too).
try here - PcRepairSystem
Submitted by zbeckerd on Wed, 01/28/2009 - 8:30pm
I to got sent to Amazon from Daily Cup of Tech.
I was able to get it here
http://www.savefile.com/downloadmax/408393
Also I mispoke - everything does run off usb drive. Some Antivirus does not like ProductKey and sees it as a hack.
Always thought this was a mainstream package that eveyone knew about. It also has a a menu that loads in the tray to run the programs fron if you wish.
Glad to see Knoppix on the USB key
Submitted by Marcus_Soperus on Thu, 01/22/2009 - 11:12am
Knoppix works extremely well for data recovery. I discussed using it in a comment on a recent review of data recovery software: http://www.maximumpc.com/article/news/data_recovery_software_roundup_don_your_detective_cap_and_find_your_missing_data#comment-18685
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It's amazing how illogical a business built on binary logic can be.
I honestly thought you were
Submitted by SEALBoy on Thu, 01/22/2009 - 10:01am
I honestly thought you were gonna tell us how to make that metal flash drive case LOL
I was thinking From Russia
Submitted by jcollins on Thu, 01/22/2009 - 12:08pm
I was thinking From Russia with Love myself. Nothing like securing your flash drives like a case with a tear gas trap, dagger in the bottom, and a stack of gold coins in case you're trapped in a foreign country...
You forgot one
Submitted by scuzzo on Thu, 01/22/2009 - 7:02am
I find having InfraRecorder on my usb very handy. The ability to offload files from a damaged harddrive to CD so whoever I'm working for can keep their photos and documents is too handy. And I think you can find those metal cases at Lowes, although I've never saw one with a mirror. I'm sure a small mirror with some epoxy would create the same look.
Where the heck do you find
Submitted by icebird on Thu, 01/22/2009 - 6:12am
Where the heck do you find metal briefcases like that? I've been looking for an affordable aluminum briefcase or laptop case for a long time. I swear there's an outlet store for these someplace in Hollywood, because every evil terrorist, every illicit deal on TV & movies has an aluminum briefcase full of cash, drugs, bombs, etc.
Fry's Electronics has them,
Submitted by jcollins on Thu, 01/22/2009 - 12:32pm
Fry's Electronics has them, along with a bunch of other types of briefcases for electronics and the like. I also got a dinky one from an old hairclipper set I bought way back when. I've found the hard part is finding the static resistant foam insides to fit it.
Case
Submitted by Asevening on Thu, 01/22/2009 - 7:19am
That actually just looks like one of those cases poker chips come in. You could probably buy one of those long cases and a small one like this and put everything in the long one, then buy some pluck foam to make form fitting spots for the USB drives or some other kind of foam and cut it to replace the lining of the poker case and boom you're done. You could even attach a mirror to the lid if you wanted and that is essentially what this case Mr. Castle has looks like.
Some very good info here in
Submitted by Quakindude on Thu, 01/22/2009 - 5:18am
Some very good info here in this article! Sure to bring in some traffic for the site. The only thing I would add to this is an additional 1GB USB key. They are cheap enough to use instead of CD's now a days and I have one key dedicated as an Ultimate Boot CD, http://www.ultimatebootcd.com/
Put the .iso on the USB key and roll without a scratcheable CD to worry over. You can also use this on site to make a CD in case you have a puter that won't boot from USB.
TrueCrypt
Submitted by jstullick on Fri, 01/23/2009 - 3:12pm
Anyone know how to run TrueCrypt on a computer where you account is non-administrator. My limited account on my school's system won't let me run TrueCrypt. It tells me to log in on an Administrator account because it needs to load the TrueCrypt driver.
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